Depending on the complexity of the equipment and controls, there are a few options for production personnel to learn how to operate the equipment. The manual explains the operation of the equipment and its components. The customer can visit Apache for training and testing or contract with Mepaco Field Services for on-site training.
In one example, the production staff did not understand how to operate the DP3000 Dumper, causing the carriage to bind-up where cylinders weren't lifting in tandem. The issue was caused by incorrect operation.
The DP3000 must be cycled fully up and down. It is timed and needs to be bottomed out each time. Incorrect operation may cause damage to the cylinders.
The correction is to pull the hydraulic line off and remove the oil. Then operate the Dumper to the full up and down position at all times.
Please call Joe Hertel, Field Services Manager, at 920-219-2286 if you have any questions about the operation of Mepaco equipment or if a training visit is necessary for new personnel.
A Pet Food Processor needed to increase throughput due to production delays in waiting for grinders feeding directly to blenders.
Mepaco engineered a solution that placed surge loaders between the grinder and the blender, allowing the processor to accumulate and stage a full batch of products to be fed into the blender. This system allows the processor to select different volumes of products from a fresh grinder and a frozen block grinder, and feed them together into the surge loader. As soon as the downstream blender is empty, the surge loader quickly refills the blender to begin the next batch.
An integral piece of equipment is the Screw Elevator. This equipment was designed with CIP (clean-in-place) spray ball. It features a fixed based with an elevated pivot track to reduce sanitation time.
Another vital piece of equipment are the specialty loaders. These hoppers were designed with extended side walls for high capacity loading.
Product staging and storage was a key factor in getting the maximum throughput from this grind/blend system. This solution saves valuable minutes off each batch that would be spent waiting if the grinders were to directly feed a blender.
Mepaco, part of Apache Stainless, is known for grinding and blending systems. Equipment products, which are customized for the application, include thermal processing solutions, mixers, blenders, cookers, augers, dumpers, sanitary conveyors and material handling systems.
Mepaco Mixer Blenders are common equipment in food processing lines. Are the replacement parts organized properly to get the most out of your maintenance program for optimum performance?
In the infographic, GREEN signifies a part that will cause an emergency break down which will include lost product. BLUE indicates parts that require a long lead time either because of custom fabrication or it may be a special order item. YELLOW stands for preventative maintenance items that should be on hand for daily maintenance schedules. Finally, ORANGE identifies parts that are recommended spares depending on the use of the equipment.
We welcome inquiries about Mepaco equipment maintenance - click here for Field Services Flyer.
Mepaco offers a range of dumper configurations that are customized for specific applications in food manufacturing environments.
Column Dumper CD1000 The Column Dumper CD1000 is designed for buggies with a standard working capacity up to 600 lbs.
High Dumper HD3000 The HD3000 has a 3000 lb. capacity with a high discharge height specification.
Lift Dumper LD3000 The LD3000 Lift and Dump equipment provides the highest discharge height of all Mepaco dumpers.
Pivot Dumper DP3000 The DP3000 (Pivot Dumper) is constructed from T304 Stainless Steel material and is a USDA approved design.
Dumper Equipment Options
DOWNLOAD DUMPER EQUIPMENT BROCHURE
Here are the top three reasons why spare and replacement parts should be purchased from Mepaco, your equipment supplier.
Download Mepaco's Field Service Flyer!
At the Process Expo, we had a chance to showcase our electrical controls capabilities on the PosiFlo Automatic Chub Loader. In the video, Jason Hicks demonstrates the HMI (Human Machine Interface) capabilities programmed into the pumping system.
In the demo, there are monitoring devices that measure and correct product level, pumping pressure, loading efficiencies and speeds. The monitoring devices talk to the controls program to adjust pumping speeds to meet the requirements of the equipment being fed by the PosiFlo. Downstream and upstream production is monitored through the program to allow for automatic operation and timing. Another feature is the safety switches which will automatically flag and stop the system if the gates, or pump access are opened. For maintenance and safety, we also monitor the local motor disconnect positions.
On the PosiFlo, Allen Bradley products are featured. However, the components used in our Controls packages are flexible to customer requirements.
There is also an option for remote secured connection which allows for isolated/firewalled connection to Mepaco's equipment for remote support and assistance.
Controls and interfaces are available on all Mepaco equipment and systems.
The PosiFLo is on display at the Process Expo. A new solution for loading chub machines, the PosiFlo is an automatic chub loader system that can be integrated with most types of chub forming machines.
In the video, Tom Hoffmann gives a tour of the features and many benefits of the equipment. It was engineered with a pump design that improves product consistency and flow to chub forming equipment. With modifiable sizes and speeds available, the PosiFlo solves for increased chub forming production and efficiencies in maintenance and sanitation.
Download the PosiFlo Brochure.
Are you planning on going to Process Expo? Click here to see our show page!
We are highlighting systems and showing you how smart system designs and modified-to-order equipment, customized to specific applications, solves for processing goals:
- Increased Yield Performance
- Optimal designs for maintenance and operation
- Increased sanitation efficiencies
- Vigilant food safety compliance
We are also showcasing our new PosiFlo Chub Feeder that is a 28 cubic foot auger/loader with leveling ribbon and horizontal pump. We will demo the HMI unit that is integrated with the system. Other show equipment includes an industrial cooker, a sanitary design conveyor and a sanitary ergonomic lift.
Our tenured Mepaco sales and engineering teams are driven and dedicated to solving production problems for industrial food processing customers. Our specialists have an average of 20 years of experience from application support to equipment fabrication that forms an effective team to provide performance solutions.
Check out our show page and Ask the Experts at Process Expo!
Our long time service expert, Greg Ebert, has retired. Greg served Mepaco for over 30 years in a technical support role. We wish Greg a very happy retirement and we thank him for sharing his expertise with our sales, service and engineering team.
Meet our new service tech team who are ready to service your equipment and troubleshooting needs, from left: Bob Dolan, Jacob Jongebloed, Mike Sutton, Ray Henry and Josh Schladweiler.
If you are in need of service, please call your sales representative or call Monica in Parts and Service at 920.356.7347 or 920-344-2085.